Gap and Flush Measurement
Open the door to quality.
Open the door to quality.
Fit and finish is becoming an increasingly important indicator – in the eyes of the end customer – of overall vehicle quality. inos Gap and Flush measurement systems offer a wide range of innovative and robust solutions, specifically designed to help manufacturers optimize build quality. Reduce wind noise concerns, improve overall body fit-and-finish, increase the effectiveness and efficiency of your fitting and finesse resources.
inos offers the industry’s most capable, flexible gap and flush measurement solution:
Implement your inos solution inline (for 100% inspection) or offline (for a sampling strategy).
Highly configurable gap and flush algorithm suite – reliable results and easy correlations.
Avoid unnecessary panel adjustments and place the focus on areas of concern.
In Final Assembly, unit color and vehicle positioning can present unique challenges to a gap and flush inspection solution. Our proprietary inos algorithm suite ensures robust results and the highest availability in the industry.
Empower your workforce to solve problems and increase product quality. Provide your key resources with all the actionable information they require by prominently presenting the appropriate results on large, industrial, flat screen monitors.
Downstream: Display the precise gap and flush information for each unit, based on VIN or rotation number. Inform your downstream fitters and finesse team where to place their attention. Insure the best possible overall fit and finish of each vehicle.
Upstream: Display trend charts of the day’s production results to the upstream assembly team for immediate validation of process adjustments or direction for future process improvements.
Customize the views to exactly suit your needs.
In certain instances, a robotic-sensor configuration is a better fit for the customer’s production process. A higher degree of flexibility allows the robot-mounted sensors to easily accommodate various models and vehicle height differences. Additionally, robotic systems can be equipped with inos G-Sens Dual View sensors – specifically designed and developed for gap and flush measurement. inos Dual View Technology allows for more robust inspection of challenging gap geometries, as well as offering advanced exposure configuration when the gaps being measured have non-similar materials on opposing sides (ex: chrome and paint).
In some instances, a stationary-sensor configuration offers the best fit and the fastest return on investment for the customer. A smaller requirement for plant floor space and reduction in overall solution complexity may be the correct solution for your needs.
G-Gauge
All of our inos proprietary software has been designed around the core values of reliability, capability, and ease-of-use. Each and every one of our continuous improvement initiatives and software development projects are designed to enhance robustness, to improve precision, and to make things easier for our customers, our installation teams, and our support staff. Innovation, effectiveness, and efficiency are the standards by which we judge success.
Highly specialized tools – designed specifically for gap and flush measurement – allow inos to offer our customers a unique and powerful gauging solution. Integrated CAD editors and innovative visualization tools allow our engineers to configure and optimize measurement algorithms offline or remotely, thus increasing their effectiveness and ability to quickly respond to customer requests.
G-Analyzer
inos offers a comprehensive, onboard reporting and analysis package to quickly turn data into actionable information. G-Analyzer is accessible remotely using any standard web-browser and does not require the customer to load special software onto their work PC or laptop. Avoid time-consuming software downloads, avoid conflicts with internal IT regulations, and avoid the constant battle of keeping software versions in synch. G-Analyzer places a world of information at your fingertips.
